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Automated Control Systems

Predictive Maintenance Solutions for the Steel & Iron Industry

Unreliable assets have enormous consequences. What if your assets could consistently operate at or above their rated capacities, for a greater percentage of total hours each year, all while spending less money on maintenance?

That’s exactly what today’s best companies have discovered how to do. Industry studies show that the average facility spends approximately 5% of its Replacement Asset Value (RAV) on maintenance each year. In comparison, best performers spend 60% less—just 2% of RAV—while enjoying better uptime, efficiency, and profitability. It’s not about simply spending less on maintenance; it’s about working differently—working smarter—to achieve more reliable steel production operations.

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Dust Collector Remote Monitoring:  IAC's Smart Plant GEN 4

The Industrial Internet of Things (IIoT) is revolutionizing the way companies monitor their process operations. Dust Collector remote monitoring, in particular, is becoming increasingly popular among company executives and plant maintenance personnel because of its benefits. With the help of industrial IoT remote monitoring, companies across a wide variety of industries can improve their operations, streamline their production processes, increase safety for plant personnel, and reduce costs.

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Energy Savings with IAC’s Smart Plant Technology: Tip of the Month

IAC’s Smart Plant™ Remote Monitoring System is a highly economical cloud-based IoT system to ensure regulatory compliance and save energy within your facility. With the ability to monitor compressed air, faster detection of leaks, and cleaning on demand, Smart Plant™ Industry 4.0 technology keeps your equipment running optimally while alerting you to equipment failures within minutes.

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Video: IAC Smart Plant Remote Monitoring System Overview

IAC Smart Plant is a turnkey, cloud based industrial IoT system that allows personnel to remotely monitor equipment operation around the world. IAC Smart Plant conveniently provides access to performance data that personnel can access from a cell phone, computer, or other screen device. Learn more about the system in our Smart Plant Video Overview.

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Smart Silo Remote Management System

The Silo Management System (SMS) from IAC’s Smart Plant™ product and services line gives you more traceability through your overall process. Sensors monitor information such as product levels, cycling, and pressures, keeping employees informed of current conditions and any indications of possible issues that may arise.

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IAC's Smart Plant Remote Monitoring System Gateway Device Installation

Installation of the gateway device on new or existing baghouses is fast and straightforward. Once power is applied, the gateway device automatically connects to the strongest cellular signal and begins transmitting data to the cloud for quick & easy access to users around the globe.

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SDI Flat Roll Plant Drawing

SDI Awards IAC Supply & Installation of Alloy Additives & HBI for EAF

STEEL DYNAMICS, INC. AWARDS INDUSTRIAL ACCESSORIES COMPANY (IAC) A TURNKEY ORDER FOR THE SUPPLY & INSTALLATION OF THE ALLOY ADDITIVES & HBI (HOT BRIQUETTED IRON) INTO THEIR ELECTRIC ARC FURNACES (EAF) & LADLE METALURGICAL FURNACES (LMF) AT THE NEW STEEL MELTSHOP TO BE LOCATED IN SINTON, TEXAS.

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